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AARADHYA EPCProjects Pvt. Ltd.

Compliance

Welder Qualification: Why Crews Fail the Gate Test

20 February 2026 5 min readBy Aaradhya EPC

The short answer

A welder qualification is specific to a process, position, material group and thickness range. A welder qualified for one combination is not automatically qualified for another — which is why crews fail gate tests they expected to pass.

Losing a week at the gate because welders failed the client trade test is one of the most avoidable delays in erection work. It is almost always a matching problem, not a skill problem.

Qualification is narrow by design

A qualification covers a defined envelope: welding process, position, material group, thickness range and sometimes diameter. Move outside that envelope and it does not carry over.

VariableTypical effect
Process (SMAW / GTAW)Separate qualification for each
Position (1G to 6G)6G covers most; 1G covers little
Material groupCarbon and alloy are distinct
ThicknessQualifies a range, not all thicknesses

Test before you travel

We test welders against the applicable WPS before deployment. It costs a coupon and a few hours; failing at a client gate costs mobilisation, accommodation and schedule for the whole crew.

What the client is really checking

  • That the qualification record is valid and in date
  • That it covers the actual joint about to be welded
  • That the welder can reproduce it on a witnessed coupon
  • That the welder ID stamp matches the paperwork

Topics

welder qualification testWPS PQR Indiawelder trade testIBR welder6G position welding

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